BOOST CHARGER UNDER VOLTAGE RELAY
This consists of high gain op-amp comparator circuit at the input of which the BOOST
charger output voltage, after being suitably scaled down, is compared with a stable
preset reference. When the charger output voltage does not appear or becomes lower
than the preset minimum level voltage. The comparator output switches after a fixed time
delay to avoid false tripping thereby energies the charger under voltage relay. Relay
contracts are interlocked with the audiovisual annunciation circuits for fault monitoring.
BOOST CHARGER OVER VOLTAGE RELAY
This consists of high gain op-amp comparator circuit at the input of which the BOOST
charger output voltage, after being suitably scaled down, is compared with a stable
preset reference. When the charger output voltage becomes HIGHER than the preset
maximum level voltage. The comparator output switches after a fixed time delay to avoid
false tripping thereby energize the charger over voltage relay. Relay contracts are
interlocked with the audiovisual annunciation circuits for fault monitoring.
BATTERY UNDER VOLTAGE RELAYS
This consists of sensing circuit which senses the battery terminal voltage and are
compare with a stable preset reference. When this voltage goes lower than the preset
minimum level the under voltage relays will actuate which are interlocked with the
charger. The relay contacts are also interlocked with the visual annunciation circuit for
fault monitoring.
BATTERY OVER VOLTAGE RELAYS
This consists of sensing circuit which senses the battery terminal voltage and compare
with a stable preset reference. When this voltage goes above than the preset maximum
level the over voltage relays will actuate which are interlocked with the charger. The relay
contacts are also interlocked with the visual annunciation circuit for fault monitoring.
BATTERY ON LOAD RELAY
This electronic circuit ensures the battery discharge condition. This incorporates a time
delay feature to prevent wronged signal of the relays during short current discharge as
often happens during float charging operations due to the closing or tripping operation of
circuit breakers. The relay circuits drive its DC supply from the battery bank and the
battery signal is compared with a suitable reference at the input of the high gain
comparator. When the battery signal reaches in stable condition during discharge, the
relay actuate with a time delay thru' switching of the comparator. The relay contacts are
also interlocked with the annunciation circuit for fault monitoring.
BATTERY DEEP DISCHARGE RELAYS
This consists of sensing circuit which senses the battery terminal voltage, after being
suitably scaled down and are compared with a stable preset reference. When the battery
voltage goes lower than the preset minimum level the deep discharge relays will actuate
which are interlocked with the charger. DC contactors is isolated automatically the load
bus and the battery bank. This helps to protect the battery in long life application. The
relay contacts are also interlocked with the visual annunciation circuit for fault
monitoring.
BATTERY CHARGED RELAY
This electronic circuit ensures automatic boost charging of the battery (after discharge)
when the AC supply is restored. The relay contacts are interlocked as per the
interlocking schedule.
The relay circuits drive the DC supply from the battery bank and the battery voltage is
compared with a suitable reference at the input of the high gain comparator. When the
battery voltage reaches around at predefined set value the battery charged relay
energizes, transferring the battery to the float bus and float charging continues in the
usual manner.
BATTERY ON DISCHARGE RELAY
This electronic circuit ensures the battery discharge condition. This incorporates a time
delay feature to prevent wrong signal of the relays during short current discharge as
often happens during float charging operations due to the closing or tripping operation of
circuit breakers. The relay circuits drive its DC supply from the battery bank and the
battery signal is compared with a suitable reference at the input of the high gain
comparator. When the battery signal reaches in stable condition during discharge, the
relay actuate with a time delay thru' switching of the comparator. The relay contacts are
also interlocked with the visual annunciation circuit for fault monitoring.
START / FINISH RELAY
The rate of charging is automatically monitored by sensing the battery voltage. The
battery voltage is fed to a SCR latching circuit thru’ a potentiometer for actuating the
start/finish relay for changing the reference of the boost charger controller from starting
to finishing rate of charging. The potentiometer is connected to the gate of the SCR with
Zener diode in series for adjusting the triggering voltage of the SCR.
TRICKLE CHARGING MONITORING RELAY
This electronic circuit ensures battery trickle charging current at the time of float
charging. To measure the trickle charging current, the shunt signal collect from battery
charge/discharge monitoring meter is properly filtered and protect from high current
signal and one directional path to prevent the trickle charging monitoring meter from high
boost charging current or battery discharge current. Then the output filtered signal is fed
into a high gain shunt amplifier circuit. Finally the output of the amplifier circuit is fed to
trickle charging monitoring meter thru’ a push button. To measure the trickle charging
current, press the push button, trickle charging current is directly shows at trickle
current monitoring meter. Never press the trickle current check push button at the time of
battery charging or in battery discharging condition. This precaution is to take care for
long life of the relay module.
OVER CURRENT RELAY FOR REGENERATIVE DISCHARGER
The charger have a provision of over current relay in discharge mode, which trips
charger DC contactor when the discharge current exceeds from the normal rated value.
In this control circuit high gain op-amp comparator circuit is provided for over current
protection of the charger. The over current is compared at the input of the comparator
with a stable preset reference. The output of the comparator drives the over current relay
thru' timer circuit to introduce time delay for relay actuation to prevent tripping due to
Momentary over load. Separate push button is provided for re-setting the relay once the
fault is acknowledged. Relay contact is also interlocked with the visual annunciation
circuit for fault monitoring.
One no. CTD and one no. VTD are provided in the input circuit of each incomer to collect
current signals of the output current and voltage for customer uses.
For regenerative mode of operation, select the regenerative mode thru’ regenerative
mode selector switch is providing in side the panel. Regenerative mode on switch,
indicating lamps for regenerative mode on and over current at regenerative mode is
provide for operation, protection and observation. An amp-hour meter is providing for
measuring the total discharge power of battery. A DC contactor is provide for connecting
the battery reverse connection with the charger at the time of discharging mode.
DROPPER DIODE SELECTION RELAY
These consist of sensing circuit which senses the output DC voltage at the load terminal,
after being suitably scaled down and is compared with the stable preset reference. When
this voltage goes lower or higher than the stable preset level, the upper or lower voltage
relay actuates. Relay contacts are interlocked with the DC contactor circuit for dropper
diode selection.
AUTO EQUALIZING RELAY:
Auto equalizing charging facilities are provided in this system. The purpose of equalizing
charge is to bring the cells in a battery bank in step, since they tend to fall out of step
during prolonged float charging operation.
Auto equalizing relay card is meant for automatic equalizing charging of the battery bank
(recommended half rate of charging current), when the battery draws a current more
than a specified value continuously during floating operation. The electronic control card
basically consists of a shunt amplifier, which constantly monitors the battery trickle
charging current by amplifying the signal derived from the ammeter shunt in series with
the battery. The amplified signal is compared with a stable reference at the input of a high
gain comparator and when it exceeds the preset reference for more than 30 Sec. the
output switches, thereby actuating the auto equalizing relay which is suitably interlocked
to switch the float cum boost charger in equalizing mode of Charging, as per selection of
the switch. The battery voltage is also compared with a stable reference at the input of
another comparator. When the battery voltage on charge reaches around set value, it
switches off the relay after a pre-adjusted time delay and the battery is again transferred
to the float-charging mode and trickle charging continues in the usual manner.
CTD AND VTD
VTD’s and CTD’s are provide across the all voltmeters and ammeters excluding
charge/discharge ammeter to collect current signals for customer uses. |