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An unique type
of oil resistant putty for effective, cost efficient, repair and maintance
to any type of oil leakage. This is prompt in repairing and sets immediately
at ambient/room temperature. The product has a very good Physical
and Chemical resistance property.
The chief advantages :
1. It sticks well on any type of oily surface.
2. It takes maximum ten minutes to stop the leakage.
3. Bonds metal and non-metal.
4. It is the ideal solution for oil leakage and seepage.
5. It is non-rusting and exhibits excellent bonding characteristics. |
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Physical properties of
SHIVON-7000
Adhesive Tensile Shear 150 kg/cm2
Hardness 85 Shore D
Pot Life 5 to 7 minutes
Cure Shrinkage 0.0005 In.
Temperature Resistance 150°C
Colour Grey '
Chemical Resistant Properties
:
Excellent resistant to alkalies, moderate resistant to inorganic acids
like sulphuric , hydrochloric acid, high resistant to organic acids
and very high resistant to humidity, atmospheric action, oil and any
salts. |
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Precaution :
1. Proper care should be taken in handling these ingredients. If they
come in contact with skin, the same should be immediately removed
with cotton waste and washed with soap and water.
2. It is essential to clean all the tools after use with mixed solvent.
Once cured, it is impossible to remove the waste material.
3. The compound can stick to any oily surface. The surface that needs
repairing and coating must be thoroughly cleaned. Rust or any loose
must be removed from the surface by a steel brush.
Storage :
All packages should be kept under dry shady place under room temperature.
Preferably they should be consumed within a year of manufacture. |
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Disclaimer :
The above data and suggestions are based upon the results gained from
the experience through actual field tests by independent companies
and upon work done in our laboratory. However, no warranty is made
of any kind concerning the data, because the storage, handling and
applications of the materials are beyond our control. |
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Guidelines
Surface preparation:
Proper surface preparation is essential to give a
successful results : a) Surfaces must be oil free, roughened by
grit blasting or by grinding with a coarse wheel. A wire brush or
wheel may be used for the same, b) All abrasive preparation should
be preceded or followed by chemical cleaning with cleaner conditioner
to remove all traces of oil, grease dust or other substances.
Mixing:
At first stair well the compound fully then add the
curing agent proportionately and mix; with the spatula for approximate
2-3 minutes. DO NOT MIX ON THE CONTAINERS. Use 4 flat and clean
surface mixing board for better mixing.
Mixing ratio by volume : One large spoonful(leveled) Compound with
one small spoonful Curing Agent
Application :
For better results, products should be kept and applied at room
temperature. Hardening starts as soon as hardener is mixed with
the compound. So the application of the thoroughly mixed compound
on the pretreated surface must be done quickly well before the end
of its pot life (which is 40 min) to obtain the good wettability
property. The same will harden- within 3 to 4 hours but full curing
takes place in 24 hours. When temperatures are below 21°C, cure
and pot life will be longer, and above room temperature, cure and
pot life will be shorter.
All tools after use should be cleaned with cleaning splvent( i.e.
Xylene, Tolune, acetone) before the mixed compound is hardened.
Once cured, it is impossible to dissolve in any solvent.
Precaution:
Mixing of the ingredients and application should be done by a spatula
and not by hand. If the
ingredients come in contacts with skin, it must be removed with
soap and water within its pot
life.
Storage:
All packages should be kept under dry, copl and in shade. Preferably
they should be consumed .
within a year of manufacture.
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Physical Properties
| Adhesive Tensile Shear |
175kg/cm2 |
| Coflipression Ultimate |
600kg/cm2 0.6 |
| Modulus of elasticity in tension |
x 105kg/c |
| Flexural Ultimate |
600kg/cm2 85 |
| Hardness |
Shore D Fair |
| Mabhinibility after 6 hours |
5Min. lOMin |
| Pot life |
' 0.0005 In. |
| Cuijing Time |
120°C |
| Cure Shrinkage |
Paste |
Temperature resistance
State
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| Coverage area |
750sq.cm/kg |
| Colour |
Dark grey |
Chemical Resistant Properties
Excellent resistant to alkalies, moderate Resistant to inorganic acids
like sulphuric, hydrochloric acid, high resistant to organic acids
and very high resistant to humidity, ; atmospheric action, oil and
many salts,
1. Proper care should be taken in handling these ingredients.
If they come in contact
with skin the same should be immediately removed with cotton waste
and washed
: with soap and water. -
2. It is essential to clean all the tools after use with mixed solvent.
Once cured, it is impossible to remove the waste material.
. The compound will not stick to any oily, dirty or wet surface. The
surface before repairing and coating must be thoroughly cleaned, degreased
and dried. Rust or any loose must be removed from the surface by a
steel brush. To remove grease or oil, use cleaning agent or any degreasing
agent To improved the adhesion to maximum, the surface should be roughened
or abraded.
Storage
All package should be kept under dry shady place under
room temperature. Preferably should be consumed within a year of manufacture.
The above data and suggestion are based upon the results gained from
the experience thijough actual field tests by independent companies
and upon work done in our laboratory. However, no warranty is made
of any kind concerning the data, because the storage, handling and
applications of the material are beyond our control.
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| Cold Welding Compounds |
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Shivon Products:
Plastic Steel and other plastic metals are epoxy based metal filled
compounds in Plastic State duting application, but when cured they
resemble a metal possessing high physical properties like that of
a metal. The product has been manufactured from indigenous ingredients
and they have gained enormous popularity and have been proved indispensable
among the Government and private Industrial Houses.
These products are most versatile and have unique combination of high
Adhesive strength, high physical strength, and very high chemical
and weather resistant properties and excellent electrical properties.
These combinations of various properties have made the products unparalled
and most suitable for industrial use . These products can bond any
metal or any non-metallic solid material with a bounding strength
to the range of 2000 to 3000 psi which perhaps is the best obtainable
in the contemporary Plastic technology. When cured the products have
tensile strength to the order of 9,000 to 13,000 psi , Hardness 100
to 110 Rockwell M, surpassing that of any other type of casting resin.
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The chief advantages of Shivon products are
:
1. They are very easy for application.
2. They cure at room temperature (20° C) without any application
of pressure.
3. They provide outstanding bond to nearly all solid materials like
glass, porcelain , concrete , or wood.
4. Dissimilar metals may be joined eliminating galvanic corrosion.
5. Leak proof and chemically resistant joint are obtained.
6. They provide very low shrinkage during curing. |
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Application :
1. Salvaging defective ferrous & non
- ferrous castings.
2. Repairing and maintaing broken and worn-down plants and machinery.
3. Sealing leaks and cracks in tanks, pipes etc.
4. Bonding metals and non-metals .
5. Plastic Tooling.
6. Making models , patterns and designs.
7. Coating and lining steel structures as chemical and weather resistant.
8. Encapsulating and potting electrical equipments.
9. Insulating and cable joints.
10. Water proofing.
11. Thread locking.
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Product Details
S-1 Plastic Steel Putty
Non sagging type compound used as modeling clay for salvaging
ferrous castings. It is a metal filled epoxy putty used for routine
repair and maintenance, rebuilding shafts and metal castings.
S-2 Plastic Steel Liquid
Steel filled liquid epoxy used for casting models for accurate
detail reproduction when making holding fixtures and light-gauge forming
dyes. It can be poured due to low velocity.It is especially used for
plastic tooling , contour masters , jigs and fixtures.
S-3 / HR Heat Resistant type
Consistency is same as Type S-1 but used where normal working
temperature is more than 100°C but less than 210°C. This must
be post cured at 100°C for 20 to 25 minutes to obtain maximum
heat resistant property. |
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S-4 / WR Wear Resistant Type
Smooth, non-rusting, wear resistant and self-lubricating,
all-purpose epoxy putty for repairs requiring friction finishes. It
is used for building up pump shafts, making special surfaces and for
general repair where the repaired surface is subject to sliding friction.
S-5 Quick Setting Type
Fast curing , steel filled epoxy for dependable emergency
repairs , as it hardens in 15 to 20 minutes. It is used for sealing
leaks and cracks in running pipes in operations where fast curing
is required especially in oil and gas pipelines.
A-1 Plastic Aluminium Putty
Aluminium filled epoxy putty for dependable non-rusting repairs
to aluminium casting , machinery and equipment . It is used for repairs
where aluminium finish is desired. |
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A-2 Plastic Aluminium Liquid
Aluminium filled pourable epoxy due to low viscosity. It
is ideal for making models, patterns, holding fixtures and foundry
patterns
BZ Plastic Bronze Putty
Bronze filled epoxy putty for repairing bronze and brass
bushings, shafts , castings and equipment parts. It is ideal for repairs
where bronze appearance is required.
L-1 Plastic Lead Putty
Applicable for repairing Lead Lined tanks of phospheric acid or pipes
; and to seal the joints of electric power and telephone cables. |
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L-2 Plastic Lead Liquid
Properties are similar to Type L-1 , but due to low viscosity can
be easily applied by a brush.
Car-1 Plastic Carbide Putty
It contains carbide particles and after curing it becomes toughest
abrasion resistant hard mass which is quite impossible to machine.
Applicable for lining dredge and slurry pump-casings, pipes, chutes
and other areas subject to severe abrasion.
Car-2 Plastic Carbide Liquid
Applications are similar to Car-1 , but due to low viscosity , it
can be poured or applied easily with a brush on the desired surface. |
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Coating Compounds
Protecoat (C)
A two-component epoxy based excellent chemical resistant Compound.
It hardens to a smooth , dense , ceramic like surface that cleans
easily. Easy to use with brush to spray. It has tremendous adhesion
to the metal and the concrete contains a special wetting agent that
increases penetration and adhesion. Highly resistant to alkalies,
moderately resistant to acids and excellent resistant to salts and
organic chemicalls. Used to protect plants, machinery and accessories
in mining, fertilizer and chemical industries. Also used in tanks,
outdoor railings and structure subject to weather and chemical actions.
Outlasts conventional paint atleast by three times.
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